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Piston TVS-JIVE
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Piston TVS-JIVE

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Piston MODEL TVS-JIVE


Product Detail



ModelTVS-JIVE
CYL DIA53.5
TOTAL HIGH38.9
COMP DIST20.9
RING0.8*0.8*1.5
PIN DIA14
PIN LENGTH38

Unveiling the High - Performance Piston: TVS - JIVE for Engine and Vehicle Excellence


Introduction to Piston: TVS - JIVE
In the realm of engines, pistons are the unsung heroes that play a pivotal role in the seamless operation of motorcycles and tricycles. The Piston: TVS - JIVE is a remarkable product that has carved a niche for itself in the market of engine parts, especially within the motorcycle and tricycle parts segment.
As a fundamental component of the engine, the piston is responsible for converting the pressure from the combustion of fuel - air mixture into mechanical motion. This motion is then transferred to the crankshaft, ultimately powering the vehicle forward. For motorcycle and tricycle enthusiasts, having a high - quality piston like the TVS - JIVE is crucial for ensuring optimal engine performance, whether it's for daily commuting, off - road adventures, or commercial use in the case of tricycles.
Now, let's take a closer look at the detailed specifications and features that make the Piston: TVS - JIVE stand out from the competition.

Key Specifications at a Glance
Model Information
The model of this piston is TVS - JIVE. This model serves as a unique identifier for the piston, making it easy for customers, manufacturers, and mechanics to specify and source the exact part they need. It also represents a specific set of design parameters, quality standards, and compatibility with certain motorcycle and tricycle models. For instance, the TVS - JIVE piston is precisely engineered to fit and function optimally within engines of a particular make and model, ensuring seamless integration and reliable performance.
Crucial Dimensions
  • CYL DIA (Cylinder Diameter): 53.5: The cylinder diameter is a fundamental dimension that has a direct impact on the engine's displacement and power output. A larger cylinder diameter generally allows for more air - fuel mixture to be combusted in each cycle, resulting in increased power. In the case of the TVS - JIVE piston with a CYL DIA of 53.5, it is designed to work in harmony with the cylinder bore of the engine, providing a proper seal and efficient transfer of force during the combustion process.

  • TOTAL HIGH (Total Height): 38.9: The total height of the piston is crucial for maintaining the correct mechanical clearances within the engine. It ensures that the piston moves smoothly through the entire stroke without hitting the cylinder head or other components. This dimension also affects the compression ratio of the engine, which in turn influences fuel efficiency and power. A well - defined total height like 38.9 in the TVS - JIVE piston guarantees stable engine operation.

  • COMP DIST (Compression Distance): 20.9: Compression distance plays a vital role in determining the compression ratio of the engine. A shorter compression distance typically leads to a higher compression ratio, which can enhance the engine's thermal efficiency and power output. However, it also requires the use of higher - octane fuel to prevent knocking. The 20.9 - unit COMP DIST of the TVS - JIVE piston is optimized to balance power and fuel - efficiency requirements for the specific engine it is designed for.

Ring and Pin Details
  • RING (Piston Ring): 0.8*0.8*1.5: Piston rings are essential components that seal the combustion chamber, prevent gas leakage, and control oil consumption. The dimensions 0.8*0.8*1.5 of the piston ring in the TVS - JIVE piston are carefully designed to provide an effective seal between the piston and the cylinder wall. A proper - sized piston ring ensures that the combustion pressure is maintained within the cylinder, maximizing the engine's power output. It also helps in reducing oil consumption by preventing oil from entering the combustion chamber.

  • PIN DIA (Piston Pin Diameter): 14 and PIN LENGTH (Piston Pin Length): 38: The piston pin connects the piston to the connecting rod, allowing the transfer of force from the piston to the crankshaft. The diameter (14) and length (38) of the piston pin are critical for its strength and the smooth operation of the engine. A larger - diameter piston pin can handle higher loads, while the length ensures proper alignment and distribution of forces. In the TVS - JIVE piston, these dimensions are optimized to ensure reliable operation under various engine conditions.

Rigorous Manufacturing Process
The manufacturing process of the Piston: TVS - JIVE is a testament to precision engineering and strict quality control. The production begins with computer - aided design (CAD) and computer - aided engineering (CAE) techniques. CAD allows for the creation of highly detailed and accurate 3D models of the piston, ensuring that every dimension, from the CYL DIA of 53.5 to the PIN LENGTH of 38, is precisely defined. CAE, on the other hand, is used to simulate the piston's performance under various operating conditions, such as high - pressure combustion and high - speed reciprocation. This pre - production analysis helps in identifying and rectifying any potential design flaws before the actual manufacturing process begins, ensuring a reliable and high - performing product.
During the manufacturing stage, advanced manufacturing technologies are utilized. For example, the piston is formed through a precision forging process. Forging enhances the material's internal structure, aligning the grain flow and eliminating any potential voids or defects. This results in a piston with superior mechanical properties, including increased strength and fatigue resistance. After forging, the piston undergoes a series of machining operations using high - precision CNC (Computer Numerical Control) machines. These machines are capable of achieving extremely tight tolerances, ensuring that the final product meets the exacting specifications of the TVS - JIVE model.
Quality control is an integral part of the manufacturing process. Each piston and its components, such as the piston rings and pins, are subjected to multiple inspection points. Dimensional inspections are carried out using state - of - the - art measuring equipment, such as coordinate measuring machines (CMMs), to verify that all dimensions, like the COMP DIST of 20.9 and the RING dimensions of 0.8*0.8*1.5, are within the specified tolerances. Material quality is also rigorously tested through various methods, including hardness testing, tensile testing, and chemical composition analysis. Additionally, the piston's performance is tested under simulated engine conditions in a laboratory setting. This comprehensive quality control process ensures that every Piston: TVS - JIVE that leaves the factory is of the highest quality, reliable, and consistent in performance.

Motorcycle and Tricycle Applications
In the world of motorcycles, the Piston: TVS - JIVE finds its application in various types of bikes. For commuter motorcycles, it provides the reliability and efficiency needed for daily urban rides. The high - quality materials and precise manufacturing of the piston ensure smooth engine operation, which is crucial for stop - and - go traffic. This results in better fuel efficiency, allowing riders to save on fuel costs during their daily commutes.
In the case of off - road motorcycles, the durability of the TVS - JIVE piston comes into play. Off - road riding subjects the engine to extreme conditions, including high - speed jumps, rough terrains, and sudden changes in engine load. The piston's ability to withstand these harsh conditions ensures that the motorcycle's engine continues to perform optimally, giving riders the confidence to take on challenging trails.
When it comes to tricycles, especially those used for commercial purposes like cargo transportation, the Piston: TVS - JIVE offers enhanced power and reliability. Tricycles often carry heavy loads, and a high - quality piston is essential for maintaining sufficient power output. The TVS - JIVE piston's design, with its specific dimensions such as a COMP DIST of 20.9 and a well - engineered piston ring with dimensions 0.8*0.8*1.5, helps in maximizing the engine's torque, enabling the tricycle to handle heavy loads more effectively. This not only improves the tricycle's performance but also reduces the wear and tear on the engine, leading to lower maintenance costs over time.





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