Piston MODEL CG150-1

Product Detail

Heavy-Duty Piston CG150-1: Industrial-Grade Engine Part for Motorcycle & Tricycle

Introduction: The Rugged Core of CG150-1’s Engine Performance

Why Pistons Are Critical Engine Parts for CG150-1

Product Overview: Piston CG150-1

Key Specifications of Piston CG150-1: Precision Engineered for Heavy-Duty Use

Model Specificity: CG150-1

Critical Dimensions for Rugged Function

• CYL DIA (Cylinder Diameter): 62mm – Industry-leading large  maximizes displacement for exceptional torque output (15.8 N・m @ 6,500 RPM), enabling the engine to handle loads up to 750kg—30% higher than standard 57mm piston models.

• TOTAL HIGH (Total Height): 51.5mm – Extra-tall design enhances structural rigidity by 45% compared to standard pistons, preventing deformation under extreme combustion pressures and heavy loads.

• COMP DIST (Compression Distance): 25.5mm – Fine-tunes the compression ratio (9.0:1) for heavy-duty performance, balancing power delivery and fuel efficiency in high-load scenarios.

• Piston Ring Specifications: 1.2*1.2*2.5mm – Heavy-duty triple-ring configuration (two compression rings + one oil control ring) with 20% thicker cross-sections than standard rings, delivering superior sealing, reduced oil consumption, and enhanced resistance to carbon buildup in high-heat, high-load operation.

• PIN DIA (Piston Pin Diameter): 15mm – Robust pin diameter ensures stable power transmission to the connecting rod, withstanding the extreme stress of heavy-load hauling.

• PIN LENGTH (Piston Pin Length): 47.5mm – Extended length distributes load evenly across the connecting rod, minimizing wear and extending service life in prolonged heavy-duty operation.

  
  

Superior Quality Materials: Durability Meets Heavy-Duty Performance for CG150-1

High-Grade Material Composition

Benefits of Premium Materials for CG150-1 Users

• Extreme Load-Bearing Capacity: The high-strength alloy and reinforced structure enable the piston to handle continuous loads up to 750kg, making it ideal for commercial tricycle cargo transport and heavy-duty motorcycle hauling.

• Industrial-Grade Durability: Resists corrosion, mechanical fatigue, and thermal expansion, extending the piston’s service life to 90,000km—45% longer than generic heavy-duty pistons.

• Reliable Heat Management: Efficiently dissipates heat generated by prolonged high-load operation, preventing engine overheating and maintaining consistent performance in diverse climates.

  
  

Precise Manufacturing Process: Craftsmanship for Rugged Reliability

Advanced Production Technology

Strict Quality Control Measures

• Raw Material Testing: Ensures the 2024-T6 aluminum alloy meets aerospace-grade standards for strength, heat resistance, and durability.

• Dimensional Accuracy Checks: Verifies critical dimensions (CYL DIA, TOTAL HIGH, PIN DIA, ring groove width) using laser interferometry to match the CG150-1’s exact tolerances—with special focus on piston ring compatibility.

• Heavy-Load Performance Testing: Simulates the CG150-1’s operating conditions (up to 750kg load, 6,500 RPM) to assess durability, power delivery, and piston ring sealing performance.

• Structural Integrity Checks: Ensures the piston can withstand 10,000+ load cycles without deformation or premature wear.

• Wide Application Range: Versatility of the Heavy-Duty CG150-1

• Motorcycle Applications

• The CG150-1 piston is the ideal replacement for CG150-1 heavy-duty motorcycles, including utility bikes, off-road machines, and cargo-hauling bikes. It restores the engine’s exceptional torque and rugged performance, making it perfect for hauling heavy gear, navigating rough terrain, and long-distance commercial transport. For motorcycle enthusiasts and commercial riders seeking a piston that can handle extreme loads, this piston delivers the industrial-grade reliability the CG150-1 is known for.

• Tricycle Applications

• For medium-to-heavy duty tricycles powered by the CG150-1 engine (popular for commercial cargo transport, passenger shuttles, and rural logistics), the CG150-1 piston is a rugged, cost-effective solution. These tricycles require exceptional durability to handle daily loads up to 750kg, and this piston’s 62mm large ，51.5mm total height, and thick piston ring set ensure stable performance in diverse conditions—from congested urban streets to unpaved rural roads. It’s a top choice for fleet managers and independent operators who value reliability, minimal downtime, and long service life in commercial operations.

• Outstanding Performance Advantages: Unlocking CG150-1’s Heavy-Duty Potential

• Exceptional Torque & Heavy-Load Capacity

• The CG150-1 piston’s 62mm large  and optimized compression ratio deliver a 35% boost in low-end torque compared to generic pistons, ensuring superior pulling power for heavy loads and steep hills. This performance is ideal for tricycle operators transporting cargo or passengers, as well as motorcycle riders needing extra power for hauling gear or navigating rough terrain. Its aerodynamic crown design promotes efficient fuel-air mixing, translating to smooth power delivery even under full load.

• Superior Sealing & Reduced Maintenance

• The piston’s 1.21.22.5mm thick piston ring set and precision-machined ring grooves deliver industry-leading sealing performance, reducing gas leakage by 42% and oil consumption by 29% compared to generic pistons. This not only maximizes power output but also minimizes maintenance costs—less oil top-ups and reduced carbon buildup mean fewer engine cleanings and longer service intervals. For commercial operators, this translates to significant savings on both fuel and maintenance.

• Extended Service Life in Prolonged Heavy-Duty Use

• Rigorously tested for prolonged heavy-duty use, the CG150-1 piston’s premium materials and reinforced design minimize wear on the cylinder wall and connecting rod, extending its service life to 90,000km—45% longer than generic heavy-duty pistons. This reduces replacement costs and downtime, making it an ideal choice for commercial fleets and operators who rely on their vehicles for livelihood.